Building a metric barn door tracker
A Barn Door Tracker mount is an inexpensive and very effective solution for taking long exposures of the night sky without producing star trails. There are plenty of solutions described out there on the internet. The design described here takes the best parts from all of these, including several original solutions and enhancements, to create what I believe is the best solution in terms of accuracy, build simplicity and cost…
My original plan was for a motor-driven star tracker with a curved rod design. But after looking into the cost of all the components (accurate stepper motor, arduino, motor controller and suitable gears would come to around £80-100 altogether), along with the complexity of building the circuits, coding the arduino and finding the right gears – you may as well put the money towards a dedicated tracking platform instead!
The tracker I put together using spare parts cost no more than £10 to build in total. Some parts, such as the tripod head, I was luckily enough to have lying around. These would otherwise have upped the cost.
UPDATED DESIGN: After using the original design with some great results, I recently found some areas where big improvements could be made, including camera placement and laser polar alignment. Fortunately any mounts built to the original design can easily be adapted to the new layout.
Updated build plans
The updated design has the camera mounted on the side of the top board. This makes composing much easier and improves the tracking performance through better balance. It also allows the ball head to be taken off and used as normal. If you don’t have a spare tripod head, I’d highly recommend the Beike BK-03 .
You will also need a M8 UNC threaded bar available here to attach the tripod head to the top board. For this a 9mm diameter hole should be drilled into the side of the top board to a depth of at least 5cm. This should be done parallel to the hinge, around 4cm along, as shown in the diagram below (click for larger view)..
Pivoting drive bolt assembly
Using a pivoting drive bolt increases the mount’s accuracy (and tracking time) by around 3-4 times over a regular fixed-position (tangent) drive bolt. Shown below is the simplified solution I arrived at after struggling with a clumsy pivot assembly design described online. The main pivot is constructed from an M8 size barrel nut available here which slots into a 12mm hole drilled into the side of the upper board of the mount, making it more robust and accurate.
The completed pivoting drive bolt can be mounted by drilling a hole (roughly 20mm in diameter) through the top board. The centre of this hole should be exactly 274mm from the centre of the hinge joint. Drilling a second hole (12mm diameter) in the side of the upper board to intersect the larger hole (as pictured) allows the barrel nut to be slid into place, and the drive mechanism to be positioned.
A small washer (or small nut) should then be glued on to the bottom board where the dome nut meets the bottom board. This allows the drive bolt to remain seated in exactly the same place while the handle is rotated.
Adding the hinge
Connecting the boards with a hinge at one end allows them to pivot apart. The best option is to use a piano hinge available here which can cover the full width of the boards, be cut to the correct size and so spread the load evenly. The smaller size hinge also gives less play and greater accuracy of movement compared to something like a door hinge. A ball bearing hinge is a good second choice if a piano hinge isn’t available.
M6 drive bolt version
The barn door tracker can also be built using an M6 sized drive bolt instead of the M8 size shown. In fact an M6 version has the potential to be more accurate than the M8 version due to the finer thread. Using the same hinge to drive bolt distance of 274mm, the only change needed is a shorter time between the timing beeps (see build enhancements below)…
Many sites recommend using the second hand of an analogue watch to keep time (by mirroring the position of the second hand around the clock face). I always felt this was a bad idea as it’s hard to see the watch in the dark, let alone the second hand! Illuminating it is also not a good option as this affects the exposures. Plus looking at the watch every few seconds doesn’t make the job any easier.
I realised it’d be easier to take eyesight out of the process by playing a beep at set intervals, indicating when the handle should be at the next point. I created an audio file to do this which can be played on a loop via a phone or MP3 player to do its job of time keeping. This is probably the one change which had the biggest impact on accuracy and consistency of shots.Download MP3 beeps for M8 version »
Or M6 version »
Glow in the dark pointers
These are vital for seeing where the handle is pointing on a dark night. I used a sample sized sheet of glow in the gark vinyl, which glows for several hours after a second or two under torch light. With this you can cut out a series of markers, then using a protractor place them around the path of handle at 30 degree intervals (5 seconds on a clock face). Again, I’ve seen lots of trackers online, but none of them seem to have this simple addition. You don’t want to have to use a torch when you’re taking dark sky photos!
Flexible handle tip
I added a couple of extra centimetres of felt to the end of the handle to smooth out any hand wobbles or trembling (it get’s pretty cold out there!) It makes a big difference, especially if you’re using bigger lenses.
Small rubber band
My first attempt gave some poor results, with the stars forming little circles or semi circles (depending on the exposure length). I found this was caused by the tripod moving as I pushed the handle round. This problem can be eliminated by using a sturdy tripod (and weighing it down if possible) and also by using a small / weak elastic band to hold the boards together. (Using a strong band or multiple bands causes too much resistance).
The camera can be mounted anywhere on the top board, but should have as much room for manoeuvre as possible as it can be tricky to frame subjects. Placing it nearer to the hinge is advisable as this reduces the load on the handle, and prevents the handle from getting in the way of the camera. Mounting the finderscope/laser on the underside also gives some additional room.